AI-Driven Cable & Harness Inspection

Zero-Defect Wiring for Zero-Downtime Production.

Modern automotive and industrial wiring systems demand flawless assembly — yet manual inspection struggles with complex layouts, color codes, and connector orientations. Our Cable Inspection Solution uses advanced computer vision and AI to automatically verify cable components, spacing, orientation, and marking integrity. It ensures every harness is built to specification, detects assembly errors early, and provides real-time feedback for robust quality assurance. Designed for high-speed lines and multiple variant handling, it integrates seamlessly into manufacturing environments to deliver consistent, traceable, and zero-defect wiring quality.

Key Features:

• Child Part Spacing Measurement — Ensures accurate distance and positioning between connectors and components
• Orientation & Angle Verification — Confirms correct rotational alignment of connectors, pins, and clips
• Angular Relationship Analysis — Validates geometry between multiple parts for proper harness routing
• Part Type & Variant Recognition — Identifies part shapes/sizes or reads codes to ensure correct component usage
• Color Code Validation — Confirms wire, connector, and marker color accuracy as per design standards
• FT Mark Detection — Verifies presence and accuracy of functional test markings
• O-Ring / Cover Presence Check — Ensures all sealing and safety elements are installed correctly
• AI-Powered Inspection — Adapts to variation in lighting, surface finish, and part presentation
• Multi-Variant Support — Switches between harness models with minimal changeover
• High-Speed Real-Time Results — Instant OK/NOK classification with rejection or operator alert
• MES/PLC Integration — Provides traceability, digital reporting, and line automation support
• Operator-Friendly Interface — Live visualization, part images, and defect annotation for quick decision-making
• Industrial-Ready Deployment — Reliable performance in factory environments with vibration, dust, and glare

Advantages

• Ensures wiring accuracy by preventing orientation, spacing, & part-mixing errors
• Enhanced product reliability through detection of critical assembly elements (O-rings, markers, FT marks)
• Supports multiple harness variants with minimal changeover and AI learning
• Prevents costly field failures & warranty returns by validating every harness before dispatch