AI-Powered Fuse Box Inspection

Ensuring the Right Fuse, in the Right Slot, Every Time.

Modern vehicles rely on increasingly complex fuse layouts, making manual inspection prone to errors such as wrong fuse rating, incorrect placement, and missing components — risks that can lead to electrical failures, breakdowns, and warranty issues. Our Fuse Box Inspection Solution eliminates these challenges with advanced computer vision and AI that automatically verifies fuse presence, position, color code, and printed fuse rating (OCR). It adapts seamlessly to multiple fuse box variants, provides real-time OK/NOK feedback, and integrates with plant systems for traceability and automated labeling. Built for high-speed production lines, it ensures consistent, error-proof electrical assembly and supports zero-defect manufacturing goals.

Key Features:

• Color-Coded Fuse Verification — Confirms correct fuse color as per electrical specification
• Fuse Presence & Position Check — Detects missing, swapped, or mis-aligned fuses
• OCR-Based Fuse Rating Validation — Reads fuse amperage text and cross-checks with color code
• AI/ML Vision Engine — Learns fuse layouts and adapts to lighting and variant changes
• Scanner Integration for Part Identification — Reads part code/barcode/RFID to ensure variant traceability
• Automatic Label Printing on Pass — Prints compliant identification labels upon successful inspection
• Multi-Variant Support — Inspects different fuse box models with minimal changeover
• High-Speed Real-Time Output — Instant alerts, interlocks, and optional reject mechanism
• MES/PLC Integration — Enables traceability, digital logs, and seamless shop-floor connectivity
• Operator-Friendly UI & Reporting — Real-time dashboard, image logs, and defect history
• Built for Automotive Lines — Industrial-grade system tolerant to vibration, dust, and lighting variations

Advantages

• Zero-defect electrical assembly through automated fuse rating & placement verification
• Eliminates manual dependency & human reading errors in complex fuse layouts
• Faster line throughput with real-time validation and automatic labeling
• Improved traceability & compliance via MES/PLC connectivity and digital records