IR & Continuity Test Station

Electrical Integrity Testing for Connectors and Harness Assemblies

The Insulation Resistance & Continuity Test Station ensures electrical reliability by performing automated insulation resistance and continuity checks on automotive connectors, cables, and harness assemblies. Integrated with marking and rejection systems, it provides a complete solution for safe, traceable, and compliant electrical testing.

Key Applications:

Dimensional & Positional Checks

Distance / Height Check
Connector Pin Alignment

Feature & Geometry Verification

Pin Presence and Type Detection
Continuity Validation
Insulation Resistance Verification

Surface & Finish Inspection

Surface Cleanliness Check for Contacts
Corrosion or Oxidation Detection

Assembly & Identification Verification

Connector Orientation Check
OCR – Label or Code Verification

Key Advantages

Performs IR testing (500V–1000V) and continuity tests (24V)
Integrated dot or laser marking for pass/fail status
Automatic rejection bin with interlock safety
Ensures full traceability through data logging
Supports MES and PLC connectivity for process control