EOL Test Station
EOL (End-of-Line) Testing Station
Smart, Vision-Enabled Electrical Validation — Ensuring Every Part Leaves the Line 100% Verified.
In modern manufacturing, manual end-of-line inspection often leads to missed defects, incorrect labeling, and incomplete electrical testing — resulting in costly field failures, rework, and warranty claims. Our intelligent EOL Test Stations combine computer vision, electrical testing, auto-labeling, and code verification to guarantee that every part is validated, identified, and traceable before it exits the production line. With integrated OCR, laser marking, label printing, and electrical functional checks, the system provides a unified quality gate that ensures zero-defect delivery and seamless traceability in high-volume production environments.
Key Features:
- OCR-Based Code Verification — Reads and validates part codes, serial numbers, and text markings for traceability accuracy
- Integrated Label Printer — Automatically prints identification or compliance labels on successful inspection
- Laser Marking Support — Prints part type, date stamp, batch code, or serial code directly onto the component
- Vision-Based Quality Checks — Confirms presence, orientation, color coding, markings, and surface attributes
- Electrical Functional Testing — Performs continuity checks, switch operation validation, power tests, and I/O verification
- Real-Time OK/NOK Decisioning — Controls reject gates, tower lamps, alarms, interlocks, and station enablement
- MES/PLC Connectivity — Bi-directional communication for traceability, part routing, and production analytics
- Multi-Variant Capability — Supports different part families and test configurations with quick changeover
- Auto Data Logging & Result Storage — Stores image + electrical results, date/time stamp, operator ID, and part ID
- Industrial-Grade HMI — User-friendly interface with visual defect overlay and historical test data
Advantages
- Complete quality gate — vision inspection + electrical testing + marking + labeling in one station
- 100% traceability & audit compliance through automated OCR logging and data storage
- Dramatically reduces rework & customer complaints with verified OK parts only
- Future-ready automation with MES/PLC integration, variant handling, and scalable modules
